Wiped Film Vacuum Distillation
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8) simple operation
- Product Description
Precision Separation Redefined: Wiped Film Vacuum Distillation Systems for Industrial Excellence
In high-purity chemical processing, Wiped Film Vacuum Distillation (WFVD) systems have become the gold standard for separating heat-sensitive compounds without degradation. Our advanced WFVD technology operates at 0.1Pa vacuum levels, using mechanically agitated thin-film evaporation to achieve >99.9% purity across pharmaceuticals, biofuels, and specialty chemicals. With 20+ years of engineering expertise, we deliver ISO 9001-certified systems that reduce energy costs by 30-50% while handling viscosities up to 50,000 cP.


Why Choose Our Wiped Film Vacuum Distillation Systems?
✅ Low-Temperature Efficiency
Preserve APIs, terpenes, and fragile compounds with ≤5s residence time at controlled temperatures (<80°C).
✅ GMP/ISO-Compliant Designs
Electropolished SS316L surfaces, CIP/SIP integration, and full validation support (IQ/OQ/PQ) for pharma-grade operations.
✅ Heavy-Duty Performance
Process abrasive pyrolysis oils or polymer melts using Hastelloy wipers and ASME-certified evaporators.
✅ Scalable Modular Configurations
From 50L/hr lab units to 5,000L/hr production systems – replicate results with 1:1000 scaling accuracy.
Industry-Specific Solutions
🧪 Pharmaceuticals & Nutraceuticals
- Purify heat-labile APIs while maintaining potency
- Remove residual solvents from extracts (≤10 ppm)
- Sanitary designs compliant with FDA 21 CFR Part 11
⚡ Biofuel & Renewable Energy
- Refine waste oils into ASTM D6751-compliant biodiesel
- Remove sulfur/contaminants from pyrolysis liquids
- Integrated heat recovery cuts OPEX by 40%
🌿 Essential Oils & Botanicals
- Concentrate CBD isolates at 95%+ purity
- Remove pesticides from botanical extracts
- Glass viewing ports for visual quality control
🔬 R&D & Pilot Plants
- Benchtop units with open-architecture PLCs
- Interchangeable components for multi-phase testing
Technical Specifications
| Parameter | Specification |
|---|---|
| Evaporation Rate | 50–5,000 L/hr |
| Vacuum Range | 0.1–10 mbar |
| Material Compatibility | SS316L, Hastelloy, Glass |
| Temperature Control | ±1°C |
| Certifications | ISO 9001, GMP, ASME, CE |
Trusted by Global Leaders
Case Study: Petrochemical Giant
A Middle Eastern refinery achieved 99.5% pure lubricant base oils using our Wiped Film Vacuum Distillation (WFVD) system, reducing thermal degradation by 78% compared to rotary evaporation.
Case Study: Pharma Innovator
European manufacturer scaled API purification from lab to commercial batches in 6 months using our modular WFVD units, cutting validation time by 50%.
WFVD vs Traditional Methods
- Thermal Degradation: 5x less than falling film evaporators
- Energy Use: 35% lower than short-path distillation
- Throughput: 2x higher than centrifugal systems
Global Support Network
🔧 <12-hour remote diagnostics
📦 On-demand spare parts inventory
🎓 Operator training programs
Surface Finish & Vacuum Degree

Factory Strength

Exhibition

Packaging & Transportation


FAQ
How does WFVD prevent thermal damage to sensitive compounds?
Our systems limit material exposure to <5 seconds through optimized rotor speeds and vacuum-controlled evaporation paths.
Can I upgrade a lab-scale WFVD unit to production capacity?
Yes – our modular designs enable seamless capacity expansion using standardized evaporator stacks.
What makes your wiper blades suitable for corrosive chemicals?
We use Hastelloy C-276 blades with patented anti-fouling coatings, tested against HCl/H2S environments.
Do you provide cleaning validation protocols?
Full documentation pack includes swab test templates and microbial sampling points for GMP audits.
How quickly can you deploy emergency service?
94% of critical issues resolved remotely within 8 hours via our real-time PLC monitoring platform.
Contact Us
Email at info@welloneupe.com to learn about Wiped Film Vacuum Distillation.
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