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Fractional Distillation Systems

1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for Orange peel oil.
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  • Product Description

High-Efficiency Fractional Distillation Systems for Precision Separation Across Industries – Customizable, Scalable & ISO-Certified

Fractional Distillation Systems are engineered to deliver unmatched precision in separating complex mixtures, from crude oil derivatives to pharmaceutical-grade solvents. Whether you’re refining biofuels, purifying APIs, or optimizing chemical production, our systems combine cutting-edge automation, corrosion-resistant materials, and energy-efficient designs to maximize output purity while minimizing operational costs. With certifications like CE, ISO, and ASME, we ensure reliability for industries demanding uncompromising quality.

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Why Choose Our Fractional Distillation Systems?

  • Multi-Stage Precision: Single-, dual-, or three-stage configurations adapt to your throughput needs, achieving 99.9%+ purity even for heat-sensitive compounds like orange peel oil.
  • ABB-Controlled Efficiency: Advanced PLC systems maintain ±0.5°C temperature accuracy, reducing thermal degradation risks.
  • 316L Stainless Steel Construction: Ideal for acidic or high-sulfur feedstocks, ensuring durability in harsh environments.
  • 0.1Pa Ultra-High Vacuum: Minimize oxidation and preserve product integrity during solvent recovery or biomass processing.
  • 1-Year Warranty + Lifelong Support: From installation to emergency repairs, we’re your partner for seamless operations.

Core Applications

Oil & Gas Refineries

Process crude oil, LNG, or naphtha with systems designed for 10,000+ BPD capacity. Our modular designs reduce downtime during retrofits and handle variable compositions without yield loss.

Pharmaceutical Manufacturing

Meet FDA and cGMP standards with sanitary, glass-lined distillation units. Achieve USP/EP-grade purity for APIs and recover solvents to <10ppm residuals.

Biofuel Production

Optimize ethanol dehydration or biodiesel refining using Fractional Distillation Systems with energy recovery modules that cut costs by 30%. Compatible with algae, lignocellulose, or sugarcane feedstocks.

Chemical & Petrochemical Plants

Isolate monomers, recover solvents, and eliminate azeotropes with multi-stage columns built from Hastelloy® or Inconel® alloys.

Performance That Outperforms

ParameterOur SystemsIndustry Average
Throughput500-50,000 L/h25% Lower
Purity99.9%+99.8%
Annual Downtime<2%5-7%

Built for Compliance, Trusted Globally

✅ CE & ATEX Certified | ✅ ASME Pressure Vessel Standards | ✅ FDA/cGMP Compliance

Success Stories

  • Saudi Oil Refinery: Boosted diesel yield by 20% using AI-driven temperature optimization.
  • Swiss Pharma Facility: Maintained zero FDA observations for 5+ years with automated CIP systems.
  • Brazilian Biofuel Plant: Achieved 98% ethanol purity from cellulose, slashing energy costs by 35%.

Surface Finish & Vacuum Degree

Surface Finish & Vacuum Degree

Factory Strength

Factory Strength

Exhibition

Exhibition

Packaging & Transportation

Packaging & Transportation

Packaging & Transportation

FAQ

Q: Can these systems handle viscous bio-oils?

A: Yes! Customizable pre-heating zones and scraper mechanisms prevent clogging in biodiesel applications.

Q: How do you ensure pharmaceutical-grade purity?

A: Systems include real-time purity sensors and validation protocols aligned with ICH Q7 guidelines.

Q: Are upgrades possible for existing setups?

A: Absolutely. Retrofit kits and IIoT-enabled controllers integrate smoothly with legacy infrastructure.

Q: What materials suit corrosive chemicals?

A: We offer Hastelloy®, titanium, or PTFE-lined components for aggressive media like HCl or sulfuric acid.

Ready to Elevate Your Operations?

Contact Us Today at info@welloneupe.com – Let’s Build Your Ideal Fractional Distillation Systems!

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