Thin Film Rectification Evaporator
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for Tobacco essence.
- Product Description
High-Purity Thin Film Rectification Evaporators for Precision Separation
Engineered for Industrial Efficiency, Scalable Recovery, and Sustainable Operations
In industries where precision separation and efficient solvent recovery are critical, the Thin Film Rectification Evaporator stands out as a game-changer. Designed to handle volatile compounds, high-salinity wastewater, and heat-sensitive extracts, this advanced system combines cutting-edge rectification technology with energy-efficient operation. Whether you’re refining pharmaceutical intermediates or recovering solvents from wastewater, our evaporators deliver ≤0.5% residual impurities while reducing energy costs by up to 40%.
Core Technology: Precision Meets Efficiency
Our product leverages three key innovations:
- Turbo-Flat™ Flow Design: Ensures uniform material distribution for consistent heat transfer.
- Corrosion-Resistant Materials: Hastelloy, titanium, or 316L stainless steel options for aggressive chemicals.
- Vacuum Optimization: Achieves 5 mmHg pressure for gentle processing of thermally sensitive compounds.
Key Metrics
| Evaporation Rate | Heat Transfer Efficiency | Purity Tolerance |
|---|---|---|
| 50–2,000 L/h | 92–97% | ±0.1% |
Industry-Specific Solutions
Petrochemicals
Break azeotropes in BTX separation with 99.9% benzene recovery.
Pharma Intermediates
cGMP-compliant models featuring CIP systems and EHEDG-certified seals.
Wastewater Treatment
Achieve 95% VOC removal while cutting energy use by 38% (verified case study).
Food & Beverage
Preserve delicate aromas in juice concentrates with low-temperature (<50°C) operation.
Renewable Energy R&D
Purify biofuel precursors up to 800 cP viscosity using a Thin Film Rectification Evaporator with micro-channel rotors.
Why Choose Our Evaporator Systems?
- Global Compliance: ASME, CE, ISO 9001, and regional certifications (GOST, CCC).
- Proven ROI: 18-month payback period via reduced downtime and energy savings.
- Scalable Designs: Modular units from lab-scale (5 L/h) to industrial (2,000 L/h).
Trusted by Industry Leaders
- Reduced acetone recovery costs by 38% for a German polymer manufacturer.
- Enabled zero liquid discharge for a 15,000 L/day Indian pharma park.
- 1,200+ units deployed in GCC petrochemical zones.
Surface Finish & Vacuum Degree

Factory Strength

Exhibition

Packaging & Transportation


FAQ
Q: How does this system improve separation efficiency for pharma intermediates?
A: Short residence time (<10 seconds) prevents thermal degradation, ensuring ±0.1% purity.
Q: Can it handle high-salinity wastewater?
A: Yes—Hastelloy C-276 construction resists pitting corrosion even at 150,000 ppm salinity.
Q: Is CIP cleaning supported?
A: Fully compatible with FDA-sanctioned CIP protocols using 316L stainless steel.
Q: What vacuum ranges are needed for battery electrolyte purification?
A: 0.1–5 mbar vacuum achieves sub-ppm impurity levels in Li-ion electrolytes.
Contact Us
📩 Contact Us Today: Email info@welloneupe.com for:
- Customized technical proposals
- Material compatibility guides
- Emergency part replacements
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