Laboratory Thin Film Rectification Evaporator

1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for agarwood.

Product Description

Laboratory Thin Film Rectification Evaporator: Precision Separation for Demanding Research

When working with heat-sensitive compounds like pharmaceuticals or fine chemicals, the Laboratory Thin Film Rectification Evaporator delivers unmatched precision. This advanced system combines short residence times, low operating pressures, and customizable theoretical plates to achieve >99% purity for substances with close boiling points—ideal for applications where thermal degradation is a critical concern. Whether you’re purifying omega-3 fatty acids or isolating chiral compounds, our evaporator ensures repeatable results while scaling seamlessly from lab trials to pilot production.

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Why This System Transforms Sensitive Separations

✅ Ultra-Short Thermal Exposure

Turbulent thin-film technology reduces material contact time to seconds, preventing decomposition of fragile molecules like APIs or natural extracts.

✅ Precision Pressure Control

Maintains stable vacuum levels (±0.1 mbar) for consistent separations even below 0.1Pa—critical for volatile solvents or reactive mixtures.

✅ Modular Scalability

Start with a compact 0.1 m² evaporation area for R&D and upgrade to 2.0 m² pilot configurations without redesigning workflows.

✅ Corrosion-Resistant Build

316L stainless steel or PTFE-coated components withstand aggressive chemicals, from halogenated solvents to acidic waste streams.

✅ Smart Process Integration

ABB control systems enable seamless connectivity with downstream units like molecular distillation for multi-stage purification.

Technical Specifications at a Glance

Parameter	Specification
Evaporation Area	0.1–2.0 m² (modular)
Operating Temperature	Ambient to 300°C (±1°C)
Max Vacuum Level	0.1Pa
Material Options	316 Stainless Steel, Hastelloy, PTFE
Certifications	CE, ISO 9001, UL, SGS
Warranty	1 Year (extendable)

Solving Real-World Challenges: Application Examples

Pharmaceutical Purity

A European university achieved 99.8% API recovery for a temperature-sensitive oncology drug by optimizing the evaporator’s scraper speed and tower plate count.

Epoxy Resin Refinement

Hybrid systems combining short-path distillation and thin-film rectification reduced impurities in industrial resins by 92%, as validated in a peer-reviewed chemical engineering journal.

Sustainable Chemistry

Government labs use our ATEX-certified models to recover >95% of ionic liquids from nuclear waste streams, aligning with green chemistry initiatives.

How It Works: Engineered for Efficiency

Uniform Distribution：Feed material is evenly spread across the heated cylinder via a high-speed rotor.
Instant Thin-Film Formation：Adjustable scrapers create a turbulent 0.5–3.5mm film, maximizing heat/mass transfer.
Precision Separation：Multi-stage towers with configurable plates isolate components based on volatility.
Rapid Condensation：Vapors condense in a vacuum-cooled chamber, minimizing product loss.

Why Researchers Trust Our Systems

20+ Years of Laboratory Thin Film Rectification Evaporator Expertise：Proprietary deposition methods validated in 1,200+ installations globally.
Compliance-Ready：Pre-configured for FDA, ISO 13485, and REACH standards—accelerating your procurement.
AI-Driven Predictive Maintenance：Reduce downtime with remote diagnostics and real-time performance analytics.
Scalable Investment：Upgrade single-stage lab units to three-stage pilot systems as research progresses.