Thin Film Rectification

1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for Rose essential oil.

Product Description

High-Efficiency Thin Film Rectification Systems for Chemical Processing

Precision Separation of Heat-Sensitive, High-Boiling, and Solvent-Based Compounds

When you need to separate complex mixtures without compromising product integrity, Thin Film Rectification delivers unmatched efficiency. This advanced method uses ultra-short heating times (<30 seconds) and turbulent thin-film technology to process heat-sensitive compounds, high-boiling-point mixtures, and solvents with minimal thermal degradation. Ideal for industries like pharmaceuticals, petrochemicals, and plant extraction, our systems ensure purity levels up to 99.9% while cutting energy costs by up to 40% compared to traditional distillation.

Why Choose Thin Film Rectification?

✅ Preserve Product Quality

Avoid decomposition of heat-sensitive materials like APIs, fragrances, or vitamins with rapid processing and precise temperature control (±1°C).

✅ Slash Operational Costs

Recover >95% of solvents (e.g., DMF, THF) and reduce VOC emissions, directly lowering raw material expenses and environmental compliance risks.

✅ Scale with Confidence

Modular designs adapt to batch or continuous workflows, handling evaporation areas from 0.1 m² (pilot plants) to 40 m² (full production).

✅ Built to Last

Constructed in 316L stainless steel, Hastelloy, or glass-lined materials for corrosion resistance in aggressive chemical environments.

How It Works: Thin Film vs. Conventional Methods

Traditional Distillation

Long residence times (minutes/hours)
High thermal stress risks
Limited efficiency for high-boiling mixtures

Thin Film Rectification

5–60-second residence time
Turbulent film enhances heat transfer (3–5x faster)
Handles viscosities up to 50,000 cP
Operates at 0.1–200 mbar vacuum

Industry-Proven Applications

🔬 Solvent Recovery

Reclaim >95% of DMF, THF, or acetone from reaction mixtures, meeting strict VOC regulations.

🌡️ Heat-Sensitive Compounds

Purify rose essential oil, vitamins, or antibiotics without thermal breakdown.

⛽ High-Boiling Mixtures

Separate heavy oils, polymer precursors, or isomers at temperatures up to 450°C.

Technical Specifications

Parameter	Specification
Evaporation Area	0.1–40 m²
Operating Temperature	50°C–450°C
Vacuum Range	0.1–200 mbar
Materials	316L, Hastelloy C22, Titanium, Glass
Compliance	CE, ASME, ATEX, ISO 9001