Pilot Scale Thin Film Rectification Evaporator

1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for aviation lubricating oil.

Product Description

Precision Separation Made Simple: Pilot Scale Thin Film Rectification Evaporator

When scaling up lab-tested processes or optimizing production efficiency, the Pilot Scale Thin Film Rectification Evaporator stands as a game-changer. Designed for industries ranging from pharmaceuticals to biofuels, this system combines high-purity separation with unmatched scalability. Its thin-film technology ensures rapid processing of heat-sensitive materials while maintaining energy efficiency—perfect for R&D teams and production managers aiming to bridge the gap between small-scale trials and full commercialization.

Why Choose Our Thin Film Rectification Systems?

Advanced Thin-Film Technology

Our evaporator uses a proprietary thin-film design to minimize thermal degradation, even for delicate compounds. By creating a uniform material layer on heated surfaces, it achieves:

Faster processing (up to 50% shorter cycle times vs. traditional evaporators)
Higher purity outputs (≤0.5% residual solvents)
Lower energy consumption (30% reduction via patented heat recovery)

Built to Last, Engineered to Comply

Choose from corrosion-resistant materials like SS316L, Hastelloy, or glass-lined surfaces for FDA/EHEDG compliance. All systems meet ASME, ATEX, and ISO 14001 standards, ensuring safe operation in explosive environments or hygienic settings.

Modular & Scalable Designs

Whether you’re processing 5 L/h pilot batches or 200 L/h production volumes, our skid-mounted units adapt effortlessly. Add pre-heaters, fractional condensers, or IoT-enabled controls to match evolving needs.

Industry-Specific Solutions

Petrochemicals

Handle pyrophoric feedstocks safely with ATEX-certified, explosion-proof configurations. Our systems reduce fouling in solvent recovery workflows, even with viscous oils.

Pharmaceuticals

GMP-compliant units ensure ≤0.1% cross-contamination risks during API concentration. Cold-wall evaporation preserves thermo-sensitive compounds.

Environmental Engineering

Achieve 85%+ thermal efficiency in VOC recovery projects. Optional vapor recompression cuts energy costs further.

Food & Beverage

Preserve flavors and essential oils with Pilot Scale Thin Film Rectification Evaporator aroma recovery columns. All contact surfaces have Ra≤0.8µm finishes for easy CIP cleaning.

Safety & Compliance You Can Trust

Certifications: CE, ISO 9001/14001, 3-A Sanitary, PED
Safety Features: API 607 fire-safe design, NACE MR0175 corrosion resistance
Emission Control: MARPOL and TA Luft compliance for EU/NA markets

Flexible Configuration Options

Parameter	Specification
Feed Capacity	5–200 L/h (adjustable)
Vacuum Range	0.1–500 Pa
Material Options	SS316L, Hastelloy C-22, Borosilicate
Control Systems	ABB PLC with SCADA integration