Dual Stage Thin Film Rectification Evaporator

Dual Stage Thin Film Rectification Evaporator: Precision Separation for High-Volume Industrial Demands

Achieve 40% Energy Savings & 99.5% Purity in solvent recovery, API concentration, or effluent treatment with our advanced Dual Stage Thin Film Rectification Evaporator technology.

Why Choose Our Dual Stage Thin Film Rectification Evaporator?

Industrial teams trust our product for its unmatched efficiency in separating complex mixtures. By combining sequential evaporation-condensation cycles with ultra-thin film engineering, this system delivers:

• 30% Lower Energy Costs: Reduced thermal stress through optimized dual-stage processing.
• Material Versatility: SS316L, titanium, or Hastelloy® options for corrosive chemicals, pharma-grade, or food-safe compliance.
• Scalable Throughput: Configure systems from 500 L/day to 20,000 L/day with automated viscosity control.
• Zero Liquid Discharge: Achieve 95%+ solvent recovery rates to meet circular economy goals.

Industry-Specific Solutions

Petrochemical & Chemical

Eliminate trace monomers from polymer feedstocks using corrosion-resistant materials and ≤0.1Pa vacuum precision.

Pharmaceuticals

Concentrate heat-sensitive APIs with GMP-compliant designs, CIP/SIP compatibility, and full audit trails.

Food & Beverage

Process fruit juices or dairy concentrates in EHEDG-certified systems with inline Brix monitoring.

Environmental Engineering

Recover solvents from mixed effluents using IoT-enabled fouling alerts and abrasion-resistant surfaces.

Equipment Distributors

Offer white-label models pre-certified for CE, ASME, or FDA compliance in your region.

Technical Excellence Built to Last

Key Specifications

• Heat Transfer Area: 5–200 m²
• Vacuum Range: 0.1–500 mbar
• Materials of Construction: SS316L, Titanium, Hastelloy C-22®
• Energy Recovery Ratio: Up to 65%
• Certifications: ASME, ISO 9001/14001, FDA 21 CFR, ATEX

Single-Stage vs. Dual Stage: Why Upgrade?

Trusted by Global Leaders

"After switching to this Dual Stage Thin Film Rectification Evaporator system, we reduced steam costs by 37% while meeting EU wastewater regulations effortlessly."

– Environmental Project Manager, Germany

"The pharma-grade documentation and low-shear wipers accelerated our FDA audit approval by 8 weeks."

– QA Director, U.S. Biotech Firm

Ready for Global Deployment

• Regional Compliance: Pre-certified units for EU, ASEAN, or MENA markets.
• 24/7 Support: On-call engineers in 15+ countries.
• Plug-and-Play Integration: Containerized systems with multilingual manuals.

Surface Finish & Vacuum Degree

Factory Strength

Exhibition

Packaging & Transportation

FAQ

How does the dual-stage design improve energy efficiency?

By separating evaporation and condensation phases, the system reuses latent heat, cutting thermal energy needs by 30–40%.

Are food-grade material options available?

Yes—SS316L surfaces with EHEDG certification ensure safe processing of dairy, juices, and edible oils.

What validation support do you provide for pharma clients?

We supply IQ/OQ/PQ protocols, CFD simulation reports, and 21 CFR Part 11-compliant data logging.

Can this handle fluctuating wastewater compositions?

Our AI-driven viscosity control automatically adapts to ±30% feed variability without manual recalibration.

Do you offer corrosion-resistant setups for petrochemicals?

Hastelloy C-22® and titanium configurations resist HCl, H2S, and other aggressive byproducts.

Contact Us

📧 info@welloneupe.com

🌐 Tailored solutions for your industry’s toughest separation challenges with Dual Stage Thin Film Rectification Evaporator.