Recover solvents (DMF, DMSO) or remove heavy metals from waste streams using a Dual Stage Wiped Film Evaporator. Explosion-proof configurations meet ATEX standards.
Dual Stage Wiped Film Evaporator
1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for MCT oil.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8)Mainly used for MCT oil.
- Product Description
Dual-Stage Wiped Film Evaporators – Precision Separation for Demanding Industries
Maximize yield, minimize thermal degradation, and scale production with our Dual Stage Wiped Film Evaporator customizable two-stage evaporation technology.
Why Choose a Dual Stage Wiped Film Evaporator?
If you’re processing heat-sensitive, viscous, or high-value materials, a prodcut offers unmatched precision. By combining two evaporation stages in one system, it achieves higher purity levels and energy efficiency than single-stage units. Ideal for industries like pharmaceuticals, food processing, and petrochemicals, this technology ensures gentle separation, reduced operational costs, and scalability from lab trials to full production.
Key Benefits at a Glance
- Higher Purity & Throughput: Dual-stage separation removes impurities more effectively, boosting product quality.
- Low-Temperature Efficiency: Protects APIs, essential oils, and heat-sensitive compounds from degradation.
- Energy Recovery: Integrated systems reuse waste heat, cutting energy costs by up to 30%.
- Compliance Ready: Meets GMP, FDA, and ATEX standards for regulated industries.
- Easy Scalability: Modular designs adapt to R&D, pilot, or large-scale production needs.
Technical Specifications
| Parameter | Details |
|---|---|
| Capacity | 5 L/hr to 5,000 L/hr |
| Operating Temperature | 50°C to 300°C (adjustable per stage) |
| Vacuum Range | Down to 0.001 mbar |
| Materials | 316L SS, Hastelloy, Glass-Lined Options |
| Custom Add-Ons | Automated Controls, CIP/SIP, IoT Integration |
Where It Excels: Industry Applications?
1. Pharmaceuticals & Biotechnology
Purify APIs, recover solvents, and refine cannabinoids with ≤1 ppm residue. Our GMP-compliant design ensures FDA audit readiness.
2. Food & Essential Oils
Concentrate omega-3s, vitamin E, or terpenes without compromising aroma or nutritional value. Food-grade 316L stainless steel guarantees safety.
3. Petrochemicals & Chemicals
Distill monomers, oligomers, or high-boiling-point additives. Corrosion-resistant materials handle aggressive byproducts.
4. Environmental Recycling
5. EPC Projects
Deploy turnkey systems for biodiesel or specialty chemicals. Skid-mounted designs reduce installation time by 50%.
Trusted by Industry Leaders
> “Reduced our API purification time by 40% while achieving 99.8% purity.”
> – Global Pharma Co.
> “Zero downtime in 3 years of continuous solvent recovery.”
> – Petrochemical Plant, Germany
Why Partner With Us?
- 15+ Years of Expertise.
- 500+ Global Installations: Proven success across 30 countries.
- End-to-End Support: From design to maintenance, we’re with you at every step.
- 24/7 Technical Assistance.
Surface Finish & Vacuum Degree
Factory Strength
Exhibition
Packaging & Transportation
FAQ
How does a dual-stage design improve separation efficiency?
By processing material twice in one cycle, it removes more impurities than single-stage units, ideal for high-purity outputs like pharmaceuticals.
Can it handle viscous food-grade materials?
Yes. Our rotor-scraper system maintains a thin, even film for gentle evaporation—perfect for essential oils or omega-3 concentrates.
What materials are used for corrosive chemicals?
We offer Hastelloy and glass-lined options to resist acids, solvents, and high-salinity environments.
How does it reduce operational costs?
Energy recovery systems reuse waste heat, while automated controls optimize solvent use and minimize downtime.
What’s the lead time for a 1,000 L/hr unit?
14–18 weeks, with expedited options for urgent projects.
Contact Us
Email info@welloneupe.com for a Dual Stage Wiped Film Evaporator tailored solution or live demo.
Optimize your separation process with precision engineering. Let’s build your next-generation evaporation system together.
