Recycle solvents at 95%+ efficiency using Thin Film Vacuum Distillation, solar-thermal hybrids, and AI-driven purity optimization.
Thin Film Vacuum Distillation
1)Certification: CE, ISO, UL, SGS certification.
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8) Stainless steel jacketed glass material feeding tank
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8) Stainless steel jacketed glass material feeding tank
- Product Description
High-Purity Thin Film Vacuum Distillation Systems for Heat-Sensitive & Complex Separations
Engineered for precision, compliance, and energy efficiency across pharmaceuticals, chemicals, and sustainable industries.
Transform your separation processes with our Thin Film Vacuum Distillation technology, designed to handle heat-sensitive materials like APIs, essential oils, and heavy hydrocarbons. By combining rapid heat transfer, precise vacuum control (<0.1Pa), and corrosion-resistant materials, our systems minimize thermal degradation while achieving 99%+ purity. Whether you’re scaling solvent recovery or preserving volatile compounds, our solutions deliver unmatched efficiency.
How Our Thin Film Vacuum Distillation Technology Works？
Our systems use short-path evaporation to create a thin, uniform material film on heated surfaces. This minimizes exposure to high temperatures, preventing degradation. Key features include:
- Vacuum Optimization: Operates at 0.1Pa–10 mbar for lower boiling points.
- Material Flexibility: Compatible with SS316L, Hastelloy, and glass-lined surfaces.
- ABB Control Systems: Ensure ±1°C temperature accuracy and real-time pressure adjustments.
Ideal for viscous or heat-sensitive substances, the process reduces energy use by 30–50% compared to traditional methods.
Industry-Specific Solutions
Pharmaceuticals
Meet GMP/ISO 13485 standards with electropolished surfaces, CIP/SIP compatibility, and audit-ready documentation. Achieve ≤0.1% impurities in APIs with minimal batch time.
Petrochemicals
Handle heavy hydrocarbons (up to 300°C) using anti-coking coatings and automated slag discharge. Boost yields by 22% while reducing fouling.
Essential Oils
Preserve terpenes and flavonoids with low-temperature operation (<50°C) and food-grade materials.
Environmental Tech
Technical Advantages
| Feature | Specification |
|---|---|
| Evaporation Area | 0.1–40 m² models |
| Throughput | 5–5,000 L/hour |
| Certifications | CE, ISO 9001, ASME, FDA 21 CFR Part 11 |
| Materials | SS316, Hastelloy, Titanium |
| Vacuum Range | ≤0.1Pa |
Why Choose Us?
- 30% Lower Energy Costs: Heat recovery systems slash operational expenses.
- 1-Year Warranty: Includes 24/7 remote monitoring and spare parts support.
- Customizable Designs: Modular setups scale from pilot batches to 10,000 L/day.
Real-World Results
Case Study: Petrochemical Refinery
A Middle East client increased heavy wax yield by 22% using our ATEX-certified system with anti-coking coatings. ROI achieved in 14 months.
Case Study: Pharma Manufacturer
Reduced API processing time by 35% while meeting FDA data integrity requirements.
Trusted by Global Leaders
ACHEMA Innovation Award Winner | ISO 14001 Certified
Surface Finish & Vacuum Degree
Factory Strength
Exhibition
Packaging & Transportation
FAQ
How does thin film distillation prevent thermal degradation?
By reducing material residence time to seconds and maintaining precise low-temperature control.
Can this system handle viscous petrochemicals?
Yes. Our high-vacuum evaporators with automated slag discharge minimize clogging.
What post-purchase support is included?
We offer 24/7 troubleshooting, operator training, and a 48-hour spare parts guarantee.
Contact Us
Ready to Optimize Your Thin Film Vacuum Distillation Process?
Questions? Contact our engineers at info@welloneupe.com.
