Dual Stage Thin Film Distillation
2)Supply Single stage, Dual stage, Three stage.
3)High vacuum degree: 0.1Pa.
4)Control system: ABB.
5)Material:316 stainless steel.
6)OEM & ODM support.
7)Warranty:1 Year.
8) Gear pump material charging,flow 3L～15L/H
- Product Description
Dual Stage Thin Film Distillation Systems | High-Purity, Energy-Efficient Separation
Achieve precision separation with our Dual Stage Thin Film Distillation technology, engineered to maximize purity while minimizing energy costs. Ideal for heat-sensitive compounds in pharmaceuticals, specialty chemicals, and food processing, this system combines two optimized evaporation stages to deliver 99.9% purity with 30% lower energy consumption than traditional methods.
Why Choose Dual Stage Thin Film Distillation?
✅ 40% Less Thermal Stress
Protect delicate compounds like APIs or natural extracts with reduced heat exposure.
✅ GMP/CE/ASME-Certified Build
Corrosion-resistant materials (SS316L, Hastelloy) meet strict hygiene and safety standards.
✅ Scalable for Any Throughput
Modular designs handle 3L/hr lab trials to 10,000L/hr industrial production.
✅ 30% Energy Savings
Patented heat recovery slashes operating costs without compromising speed.
Industry-Specific Solutions
🧪 Chemicals & Petrochemicals
- Break azeotropes efficiently
- Recover solvents at ≤0.1ppm residual levels
- Handle viscosities up to 50,000 cP
💊 Pharmaceuticals & Biotech
- cGMP-compliant API purification
- Fully automated CIP/SIP cycles
- Real-time purity monitoring (PAT integration)
🍊 Food & Essential Oils
- Preserve 98%+ volatile aromas
- Alcohol removal under 35°C
- USDA-approved cleaning protocols
♻️ Environmental Recycling
- 98% solvent recovery from hazardous waste
- pH 1-14 compatibility
- Explosion-proof configurations
How It Outperforms Alternatives？
| Feature | Dual Stage Thin Film | Rotary Evaporation | Short-Path Distillation |
|---|---|---|---|
| Max Purity | 99.9% | 95% | 99% |
| Temp Range | 30°C – 200°C | 40°C – 150°C | 50°C – 300°C |
| Energy Use (kW/hr) | 18 | 25 | 22 |
| CIP Compatibility | Yes | No | Limited |
Real-World Results
Case Study 1: Pharmaceutical API Producer
Challenge: 15% yield loss due to thermal degradation in single-stage systems.
Solution: Dual Stage Thin Film Distillation with ≤45s residence time.
Result: 99.5% purity in single pass, $220K/year energy savings.
Case Study 2: Citrus Oil Processor
Challenge: 20% aroma loss during concentration.
Solution: Low-temperature (32°C) dual-stage evaporation.
Result: ECOCERT organic certification maintained, throughput doubled.
Trusted Worldwide
🔹 Certifications: CE, ISO 9001/14001,
🔹 Materials Traceability: Full MTRs provided
🔹 Warranty: 1 year + lifetime technical support
OEM & Bulk Order Benefits
- White-Label Options: Add your branding
- Regional Compliance Kits: Pre-configured for EU, ASEAN, or NA standards
- Training Included: On-site operator certification
Surface Finish & Vacuum Degree
Factory Strength
Exhibition
Packaging & Transportation
FAQ
How does the dual-stage design prevent flavor loss in food extracts?
By completing evaporation in two rapid steps (≤60s total), heat-sensitive terpenes are preserved through controlled vacuum levels.
Can I upgrade from single-stage to dual-stage?
Yes! Our modular systems allow retrofitting with ≤3 days downtime.
What maintenance is required?
Annual seal replacements and monthly CIP cycles – we provide checklists.
Do you offer pilot trials?
Test your material in our GMP facility with real-time data logging.
Contact Us
Contact Our Engineers for Dual Stage Thin Film Distillation:
