Dual Stage Thin Film Distillation

Dual Stage Thin Film Distillation Systems | High-Purity, Energy-Efficient Separation

Achieve precision separation with our Dual Stage Thin Film Distillation technology, engineered to maximize purity while minimizing energy costs. Ideal for heat-sensitive compounds in pharmaceuticals, specialty chemicals, and food processing, this system combines two optimized evaporation stages to deliver 99.9% purity with 30% lower energy consumption than traditional methods.

Why Choose Dual Stage Thin Film Distillation?

✅ 40% Less Thermal Stress

Protect delicate compounds like APIs or natural extracts with reduced heat exposure.

✅ GMP/CE/ASME-Certified Build

Corrosion-resistant materials (SS316L, Hastelloy) meet strict hygiene and safety standards.

✅ Scalable for Any Throughput

Modular designs handle 3L/hr lab trials to 10,000L/hr industrial production.

✅ 30% Energy Savings

Patented heat recovery slashes operating costs without compromising speed.

Industry-Specific Solutions

🧪 Chemicals & Petrochemicals

• Break azeotropes efficiently
• Recover solvents at ≤0.1ppm residual levels
• Handle viscosities up to 50,000 cP

💊 Pharmaceuticals & Biotech

• cGMP-compliant API purification
• Fully automated CIP/SIP cycles
• Real-time purity monitoring (PAT integration)

🍊 Food & Essential Oils

• Preserve 98%+ volatile aromas
• Alcohol removal under 35°C
• USDA-approved cleaning protocols

♻️ Environmental Recycling

• 98% solvent recovery from hazardous waste
• pH 1-14 compatibility
• Explosion-proof configurations

How It Outperforms Alternatives？

Real-World Results

Case Study 1: Pharmaceutical API Producer

Challenge: 15% yield loss due to thermal degradation in single-stage systems.

Solution: Dual Stage Thin Film Distillation with ≤45s residence time.

Result: 99.5% purity in single pass, $220K/year energy savings.

Case Study 2: Citrus Oil Processor

Challenge: 20% aroma loss during concentration.

Solution: Low-temperature (32°C) dual-stage evaporation.

Result: ECOCERT organic certification maintained, throughput doubled.

Trusted Worldwide

🔹 Certifications: CE, ISO 9001/14001, 

🔹 Materials Traceability: Full MTRs provided

🔹 Warranty: 1 year + lifetime technical support

OEM & Bulk Order Benefits

• White-Label Options: Add your branding
• Regional Compliance Kits: Pre-configured for EU, ASEAN, or NA standards
• Training Included: On-site operator certification

Surface Finish & Vacuum Degree

Factory Strength

Exhibition

Packaging & Transportation

FAQ

How does the dual-stage design prevent flavor loss in food extracts?

By completing evaporation in two rapid steps (≤60s total), heat-sensitive terpenes are preserved through controlled vacuum levels.

Can I upgrade from single-stage to dual-stage?

Yes! Our modular systems allow retrofitting with ≤3 days downtime.

What maintenance is required?

Annual seal replacements and monthly CIP cycles – we provide checklists.

Do you offer pilot trials?

Test your material in our GMP facility with real-time data logging.

Contact Us

Contact Our Engineers for Dual Stage Thin Film Distillation:

📧 info@welloneupe.com